Wahalar sarrafa rami mai zurfi da na'ura mai ban sha'awa yana ta'allaka ne a cikin ramukan diamita, kamar manyan ramukan ciki, ƙananan diamita na buɗewa da manyan diamita na sarrafawa a ciki.Hanyar da za ta yiwu a yanzu don sarrafa ramukan diamita mai zurfi mai zurfi ta amfani da injunan rami mai zurfi shine a yi amfani da injin servo don sarrafa haɓakar radial da ƙanƙancewar kayan aiki mai ban sha'awa, ta yadda za a sami canje-canje a cikin diamita na rami mai ban sha'awa.
Kwanan nan, kamfaninmu ya karɓi bincike daga wani mai amfani da Indiya game da babban rami mai zurfi na CNC da na'ura mai ban sha'awa don sarrafa kayan aiki mai girman gaske.Tsawon aikin aikin shine 17600mm, kuma aiki ne mai ƙarfi wanda ke buƙatar fara hakowa sannan kuma gundura.Diamita na buɗewa shine kawai 200mm tare da zurfin 1500mm.Bayan tsayin tsayin 300mm, diamita na ciki ya zama 300mm, kuma bangon bangon ciki bayan madaidaicin madaidaicin shine Ra1.6, girman mashin ɗin aikin yana da daidaituwa akan iyakar biyu.
Mai amfani shine mafi girman injiniyan injiniya don yin oda mai kera akwatin gearbox, kuma mafi girman masana'antun sukari masu yawa a Indiya.
Dangane da buƙatun na musamman na abokan cinikinmu, haɗe tare da ƙwarewar kamfaninmu na shekaru masu yawa a cikin ƙirar rami mai zurfi da sarrafa kayan aiki, mun tsara babban babban rami mai zurfi da na'ura mai ban sha'awa ga masu amfani, tare da matsakaicin zurfin sarrafawa na 20000mm kuma kewayon diamita na hakowa Φ 60～ Φ 160mm, kewayon diamita mai ban sha'awa Φ 100～ Φ 500mm, babban motar da na akwatin hakowa sun ɗauki SIEMENS 75KW / 55KW motar servo mai ƙarfi.
Daidaiton injin bayan sarrafawa shine kamar haka:
Madaidaicin rami na inji (bayan gamawa): ƙasa da 0.1 / 1000mm;
Ƙarƙashin rami na inji (bayan kammala): ƙasa da 0.5 / 1000mm.
Bambancin kauri na bango na kowane ɓangaren giciye da aka auna ta gwajin ultrasonic ba zai wuce 0.3 mm ba, kuma za a auna shi a wurare huɗu tare da kewaye kowane 500 mm na tsawon.
Diamita na waje na kowane ɓangaren shaft zai kasance mai da hankali tare da madaidaicin tsakiya, kuma jimlar karatun mai nuna alama (TIR) zai kasance tsakanin 0.2mm.Canjin ma'auni na kowane mita ɗaya na tsayin sanda ba zai wuce 0.08 mm TIR ba.
Tsarin sarrafa wutar lantarki ya ƙunshi tsarin CNC, majalisar kula da wutar lantarki, na'urar tuƙi ta AC da tsarin sarrafa wutar lantarki.
Domin ba da damar na'ura don aiwatar da ramukan ciki mai canzawa, mun ƙirƙira saitin na'urori na musamman na diamita don masu amfani.The slotting na'urar ya ƙunshi yankan kayan aiki jiki, m mashaya, reducer da servo motor, da radial feed inji a cikin yankan kayan aiki jiki ne yafi amfani da su gane radial reaming na zobe tsagi a ciki rami.Wurin ban sha'awa ya ƙunshi sandar waje da sandar ciki.Ana amfani da sandar waje don canja wurin igiyar yankan, kuma sandar ciki an fi amfani da ita don canja wurin ikon ciyarwar radial.Motar servo tana ba da iko don ciyarwar radial.
A watan da ya gabata, abokin ciniki ya zo kamfaninmu don dubawa da tattaunawa.Bayan taron bidiyo da yawa da kwatance tare da sauran masana'antun injin rami mai zurfi, abokin ciniki a ƙarshe ya ba da umarnin kayan aikin injin ɗin mu.
Hoto mai zuwa yana nuna abokin ciniki na Indiya yana gudanar da bincike a cikin taron bitar kamfaninmu:
Lokacin aikawa: Mayu-12-2023