CH61200L CNC juya cibiyar tare da C axis
Taƙaitaccen umarni
Wannan na'ura an haɗa shi da axis C, ciyarwar X da Z axis, axis guda uku na iya zama haɗin gwiwa kuma suna motsawa tare da ayyuka da yawa da ingantaccen yankan.
Mated tare da SIEMENS 828D CNC tsarin.
Gears guda biyu na saurin spindle, da kuma saurin ƙeƙashewa a cikin ginshiƙan, motsi na kayan aiki na ruwa, yankan saurin layi.Babban motar spindle shine SIEMENS 37KW AC servo motor, rage gudu da haɓaka juzu'i ta gears, saurin spindle shine 5-200rpm.
C axis an ƙididdige shi ta babban madaidaicin AC servo motor, da kullewa ta atomatik na hydraulic, da yin amfani da grating madauwari don gano ainihin matsayi;X axis yana ɗaukar motar SIEMENS AC servo motor da babban madaidaicin ƙwallon ƙwallon ƙwallon ƙafa don fahimtar motsi na gefe, Z axis yana ɗaukar SIEMENS AC servo motor drive babban madaidaicin tsutsa tsutsa don matsawa a tsayi, duka X, Z axis suna sanye take da grating don gano ainihin matsayi, rufaffiyar madauki iko, tare da kyakkyawan matsayi daidai kuma maimaita daidaiton matsayi
amfani da injin
Wannan na'ura mai mahimmanci ne mai mahimmanci, wanda ya dace da yankan simintin gyare-gyare, ƙarfe da ƙarfe ba tare da ƙarfe ba tare da ƙarfe mai sauri da kayan aiki mai ƙarfi.Yana iya zama jujjuya da'irar waje, fuska ta ƙarshe, yanke tsagi, yankewa, yanke rami na ciki, babban titin niƙa, niƙa karkace tsagi, hakowa da tapping.
Zane taswirar aikin aikin:
Milling keyway
Milling thread tare da canza farantin
Milling karkace tsagi, sikelin tsari
siga da iya aiki
| Fadin hanyar jagora | 1100mm |
| Max.lilo diamita bisa gado | φ2040mm |
| Max.lilo diamita a kan kayan aiki post | φ1500mm |
| Max.workpiece tsawon | 12000mm |
| Max.workpiece nauyi tsakanin tsakiya | 10T |
| babban watsawa | |
| Ƙunƙarar gaba na sandal | φ220mm |
| Kewayon saurin Spindle | 5-200r/min |
| Diamita na leda | φ130mm |
| Taper na gaba na rami mai sanda | awo No.140 |
| Babban wutar lantarki, servo motor | 37KW |
| Spec.na spindle karshen | 1:30 |
| ciyar da watsawa | |
| X axis tafiya | 85mm ku |
| z axis tafiya | 11800 mm |
| x axis saurin tafiya | 4m/min |
| z axis saurin tafiya mai sauri | 4m/min |
| Servo motor karfin juyi od x axis | 27 nm |
| Servo motor karfin juyi od z axis | 36 nm |
| Horizontal 8 ikon turret | 0.5.473.532.8 |
| Girman sashi na kayan aikin shank | 32mm x 32mm |
| Tailstock | |
| Qull diamita na tailstock | φ260mm |
| Tafiyar qull | 300mm |
| Taper rami na quill | awo No.80 |
| Taimakon kwanciyar hankali (tsayi 2) | |
| Rufe tsayayyen hutu | φ400-φ700mm |
| huk | |
| Hudu muƙamuƙi | φ1600mm |
| C axis | |
| Max.karfin juyi karkashin yanayin daure | 3000Nm |
| Matsayin daidaiton axis C | 36" |
| Maimaita daidaiton matsayi na C axis | 18" |
Babban tsari
1) kwanciya
Kwancen gadon gado ne mai nau'in bene mai faɗin 1100mm da babban ƙarfin guduro yashi.Kayan abu shine HT300.Gidan gado yana da fa'idodi na ƙarfi mai ƙarfi, babban ƙarfin ɗaukar nauyi da kwanciyar hankali mai kyau
Hanyar jagora ita ce dutse ɗaya da tsarin lebur ɗaya, taurin hanyar jagora yana sama da HRC52, zurfin taurin yana taimakawa ƙasa.
Ramin ciki na jikin gado yana samar da haƙarƙarin ƙarfafa mai siffar W, wanda ke ƙarfafa ƙaƙƙarfan gadon injin kuma yana rage nakasar saboda ɗaukar nauyi.
Bayan tsufa na simintin gado, zai iya cire ragowar damuwa a cikin simintin, kuma ya rage sakin saura a cikin sarrafawa da amfani da injin.
Akwai ramuka masu gangare da rijiyoyi a bayan gadon da ake amfani da su don cire guntu.Ana cire guntu, mai sanyaya, mai mai da sauran su kai tsaye a cikin tiren guntu.Don haka tsabtace guntu ya dace, kuma ana iya sake yin amfani da ruwa mai sanyaya
2) Karfin kai
Ƙunƙwasa yana ɗaukar goyon baya mai maki uku, tare da ƙarshen gaba a matsayin kafaffen ƙarshen, tsakiya da na baya ya ƙare a matsayin ƙarshen tafiya, gaba da baya ya ƙare a matsayin babban tallafi, kuma tsakiya a matsayin goyon baya.An saita madaidaicin axial a gaban ƙarshen sandar, ta yadda mashin ɗin ya sake komawa baya bayan an ɗora shi, yana kawar da tasirin yanayin zafi na spindle akan daidaiton kayan aikin injin.
Babban motar lathe ta hanyar Siemens AC spindle motor ta hanyar bel ɗin bel, kayan aiki da motsi na atomatik mai matakai huɗu.Matsakaicin juzu'in juzu'i na sandal yana da girma kuma ana iya gane yanke saurin madaidaiciya madaidaiciya.Ƙunƙarar igiyar igiya wani nau'i ne na musamman, tare da madaidaicin madaidaici da ƙarfi mai ƙarfi.
Man mai mai kauri ne ake sawa kan kwanon kwandon shara, sannan ana shafa kayan hayan kaya da ƙugiya ta hanyar famfon mai na musamman.Ƙarshen gaba na sandal ɗin yana ɗaukar tsarin hatimi sau biyu na labyrinth da slot, wanda zai iya hana ɗigon mai yadda ya kamata da kuma abubuwan waje shiga cikin babban kaya.
3): kayan aiki
Dauki Jamus SAUTER 8 matsayi a kwance turret 0.5.473.532.8, wannan turret yana da aikin yanke da'irar waje, ƙarshen fuska da zaren da kuma niƙa, hakowa da tapping.Motar SIEMENS servo ce ke jagorantar wannan turret, kuma an haɗa shi da kayan haɗi masu zuwa.
| Ser.A'a. | Suna | Nau'in | Qty |
| 1 | Karfin wutar lantarki | 0.5.473.532.8 | 1 |
| 2 | Mai yanke kai | 0.5.901.032/077790 | 1 |
| 3 | 0-digiri mai yanke wuta | 0.5.921.106-117859 | 1 |
| 4 | 90-digiri ikon yankan mariƙin | 0.5.921.206-117866 | 1 |
| 5 | Wurin yankan da'irar waje | Saukewa: B2-60X32X60-113908 | 2 |
| 6 | Abun yankan da'irar ciki | Saukewa: E2-60X50-113961 | 2 |
4) Z da X:
Diamita na ball dunƙule na X axis isφ40x5, Z axis ana kore ta ta rak da kaya, hakora module ne m = 5, da kuma z axis dauki cikakken rufaffiyar madauki ta hanyar grating mai mulki feedback.
5) Kayan wutsiya
Tailstock ya ƙunshi ɓangaren sama da ɓangaren ƙasa, ƙungiyar daidaita layin quill da quill an shigar a cikin babban ɓangaren.Motoci ne ke tafiyar da balaguron kifaye.Gilashin wutsiya na iya juyawa.
6) tsarin lubrication
Ana ba da lubrication na bearings a cikin kaya, gears da ɗaukar kaya a cikin kaya da sauran lokuta ta hanyar famfo na musamman, lubricating na bearings na dunƙule ƙwallon ƙafa kuma kowane mashin mai na injin yana ɗaukar ɗan lokaci da mai mai da hankali, kuma lokacin lubrication yana daidaitawa, don haka yadda ya kamata yana hana ɓarna mai mai, kuma yana iya inganta ingantaccen amsawar injin da rayuwar sabis na hanyar jagora da dunƙule ball.
na'ura mai aiki da karfin ruwa tsarin
Ana amfani da tsarin na'ura mai aiki da karfin ruwa don canjin atomatik na saurin sandal da tilasta sanyaya na kayan aiki a cikin kayan kwalliya da kulle atomatik na axis C.
7) C
Motar servo ce ke tafiyar da axis na C, tana iya canzawa ta atomatik zuwa yanayin watsawa na sandal da C axis, an sanya bayan igiya tare da madaidaicin madauwari grating na axis C da injin damping birki.Tare da tsarin ma'aunin madauki gabaɗaya.
Daidaiton inji
| Ƙare yanke da'irar waje | 0.005mm |
| Machining daidaito, a kan tsawon 300mm | 0.03mm |
| Flatness na gama yankan lebur, | |
| a diamita 300mm | 0.025mm, kauri |
| X axis | |
| daidaitattun sakawa | X≤0.03mm |
| maimaita daidaiton matsayi | X≤0.012mm |
| Z axis | |
| Daidaitaccen matsayi, akan tsayin 10000mm | X≤0.13mm |
| Maimaita daidaiton matsayi | X≤0.05mm |
| C axis | |
| daidaitattun sakawa | 36” |
| maimaita daidaiton matsayi | 18” |
